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HVAC Heat Exchangers Explained The basics working principle how heat exchanger works
WEBVTT Kind: captions Language: en
00:00:04.380 --> 00:00:05.758 Hey there guys. 00:00:05.758 --> 00:00:07.310 Paul here from theengineeringmindset.com. 00:00:07.310 --> 00:00:08.960 In this video, we're going to be discussing 00:00:08.960 --> 00:00:11.670 the different types of heat exchangers used in HVAC 00:00:11.670 --> 00:00:14.480 and building services applications for both residential 00:00:14.480 --> 00:00:16.050 as well as commercial properties. 00:00:16.050 --> 00:00:17.660 We'll also look at how these are applied 00:00:17.660 --> 00:00:20.700 to system components to condition the build environment. 00:00:20.700 --> 00:00:23.540 Before we dive into HVAC heat exchangers and how they work, 00:00:23.540 --> 00:00:26.150 I just want to take a moment to thank our partner Danfoss 00:00:26.150 --> 00:00:27.420 for sponsoring this video. 00:00:27.420 --> 00:00:29.510 Danfoss has a wide range of heat exchangers 00:00:29.510 --> 00:00:32.780 including micro plate and micro channel heat exchangers. 00:00:32.780 --> 00:00:34.690 Whatever HVAC system you're working with, 00:00:34.690 --> 00:00:36.640 they've got what you need to boost efficiency, 00:00:36.640 --> 00:00:39.120 reduce refrigerant charge and save space. 00:00:39.120 --> 00:00:40.590 Head on over to their website to see 00:00:40.590 --> 00:00:42.080 all the options available to you 00:00:42.080 --> 00:00:44.210 and how they can improve your HVAC system. 00:00:44.210 --> 00:00:46.700 You can find the link in the video description below. 00:00:46.700 --> 00:00:48.280 Okay, I have a quick test view 00:00:48.280 --> 00:00:49.640 and I want you to tell me your answers 00:00:49.640 --> 00:00:51.220 in the comment section below. 00:00:51.220 --> 00:00:53.510 I'll give the answers at the end of the video. 00:00:53.510 --> 00:00:55.650 There are three heat exchangers shown on the screen. 00:00:55.650 --> 00:00:57.400 Now, can you name all of them? 00:00:57.400 --> 00:00:59.230 No cheating, just give you your best shot 00:00:59.230 --> 00:01:00.710 and see how you get on. 00:01:00.710 --> 00:01:03.510 Firstly, what is a heat exchanger? 00:01:03.510 --> 00:01:06.660 A heat exchanger is exactly what the name implies, 00:01:06.660 --> 00:01:09.490 a device used to transfer thermal energy. 00:01:09.490 --> 00:01:11.670 Heat exchangers are either given a hot fluid 00:01:11.670 --> 00:01:14.840 to provide heating or a cold fluid to provide cooling. 00:01:14.840 --> 00:01:17.570 A fluid can be either a liquid or a gas. 00:01:17.570 --> 00:01:19.750 Heat always flows from hot to cold 00:01:19.750 --> 00:01:23.210 and there must be a temperature difference for heat to flow. 00:01:23.210 --> 00:01:24.790 How is heat exchanged? 00:01:24.790 --> 00:01:27.880 Thermal energy is transferred via three methods, 00:01:27.880 --> 00:01:30.040 conduction, convection and radiation. 00:01:30.040 --> 00:01:32.310 Most heat exchangers for HVAC purposes 00:01:32.310 --> 00:01:34.390 uses convection and conduction. 00:01:34.390 --> 00:01:36.320 Radiation heat transfer does occur 00:01:36.320 --> 00:01:38.730 but it makes up only a small percent. 00:01:38.730 --> 00:01:40.940 Conduction occurs when two materials 00:01:40.940 --> 00:01:43.160 of different temperatures physically touch. 00:01:43.160 --> 00:01:46.320 For example, if we place a hot cup of coffee onto a table 00:01:46.320 --> 00:01:48.470 for a few minutes and remove the cup, 00:01:48.470 --> 00:01:51.860 the table will have conducted some of this thermal energy. 00:01:51.860 --> 00:01:54.050 Convection occurs when fluids move 00:01:54.050 --> 00:01:56.200 and carry the thermal energy away. 00:01:56.200 --> 00:01:58.730 This can occur naturally or by mechanical force 00:01:58.730 --> 00:02:00.080 such as using a fan. 00:02:00.080 --> 00:02:01.790 An example of this is when you blow 00:02:01.790 --> 00:02:03.590 onto a hot spoon of soup, 00:02:03.590 --> 00:02:05.790 you blow onto the spoon to cool the soup down 00:02:05.790 --> 00:02:08.240 and the air carries this heat away. 00:02:08.240 --> 00:02:11.900 Radiation occurs when a surface emits electromagnetic waves. 00:02:11.900 --> 00:02:15.540 Everything including you, emits some thermal radiation. 00:02:15.540 --> 00:02:16.920 The hotter the surface is, 00:02:16.920 --> 00:02:18.960 the more thermal radiation it will emit. 00:02:18.960 --> 00:02:21.170 An example of this would be the sun, 00:02:21.170 --> 00:02:24.260 the heat from the sun travels with electromagnetic waves 00:02:24.260 --> 00:02:27.980 through space and reaches us with nothing in between. 00:02:27.980 --> 00:02:31.180 Fluids used, the fluids used in HVAC systems 00:02:31.180 --> 00:02:34.660 typically include water, steam, air, refrigerant or oil 00:02:34.660 --> 00:02:36.420 as the transfer mediums. 00:02:36.420 --> 00:02:39.240 HVAC heat exchangers usually do one of two things. 00:02:39.240 --> 00:02:42.210 They either heat or cool water or air. 00:02:42.210 --> 00:02:44.210 Some are used to cool or heat equipment 00:02:44.210 --> 00:02:46.980 for performance reasons but the majority are used 00:02:46.980 --> 00:02:49.290 just to conditioned air or water. 00:02:49.290 --> 00:02:50.950 Types of heat exchangers. 00:02:50.950 --> 00:02:53.570 Most heat exchangers follow one of two designs. 00:02:53.570 --> 00:02:55.380 Either coil or plate design. 00:02:55.380 --> 00:02:58.080 Let's have a look at the basics of how both of these work 00:02:58.080 --> 00:02:59.630 and then see how they're applied 00:02:59.630 --> 00:03:01.970 to common heat exchangers and systems. 00:03:01.970 --> 00:03:04.140 Coil heat exchangers in their simplest form 00:03:04.140 --> 00:03:06.730 use one or more tubes which run back and forth 00:03:06.730 --> 00:03:07.900 a number of times. 00:03:07.900 --> 00:03:09.900 The tube separates the two fluids. 00:03:09.900 --> 00:03:11.960 One fluid flows in the inside of the tube 00:03:11.960 --> 00:03:13.810 and another flows on the outside. 00:03:13.810 --> 00:03:15.880 Let's have a look at a heating example. 00:03:15.880 --> 00:03:18.510 Heat is transferred from the hot inner fluid 00:03:18.510 --> 00:03:20.710 to the tube wall via convection. 00:03:20.710 --> 00:03:23.660 It then conducts through the pipe wall to the other side 00:03:23.660 --> 00:03:25.800 and the outer fluid which is cooler 00:03:25.800 --> 00:03:28.500 then carries this away through convection. 00:03:28.500 --> 00:03:30.970 Plate heat exchangers use a thin plates of metal 00:03:30.970 --> 00:03:32.990 to separate the two fluids. 00:03:32.990 --> 00:03:35.330 The fluids generally flow in opposite directions 00:03:35.330 --> 00:03:37.030 to improve the heat transfer. 00:03:37.030 --> 00:03:39.220 The heat of the hottest fluid is convected 00:03:39.220 --> 00:03:43.100 onto the plate wall and conducted through to the other side. 00:03:43.100 --> 00:03:46.030 The other fluid which is entering as a lower temperature 00:03:46.030 --> 00:03:47.913 then carries this away from convection. 00:03:48.900 --> 00:03:51.160 Thin tube coil for fluids. 00:03:51.160 --> 00:03:54.150 Thin tubes are often referred to simply as the coil, 00:03:54.150 --> 00:03:56.430 eg the heating or cooling coil. 00:03:56.430 --> 00:03:58.210 These are extremely common. 00:03:58.210 --> 00:04:01.080 You'll find these in air handling units, fan coil units, 00:04:01.080 --> 00:04:04.038 ductwork systems, evaporators and condensers 00:04:04.038 --> 00:04:06.550 of air conditioning systems, on the back of refrigerators, 00:04:06.550 --> 00:04:10.040 in trench heaters, the list really goes on and on. 00:04:10.040 --> 00:04:13.210 For these heat exchangers, water refrigerant or steam 00:04:13.210 --> 00:04:15.850 usually flows through the inside and air flows 00:04:15.850 --> 00:04:17.590 on the outside. 00:04:17.590 --> 00:04:21.550 For example, when used for heating air using heated water 00:04:21.550 --> 00:04:23.560 the hot water flows inside the tube 00:04:23.560 --> 00:04:26.780 and transfers its thermal energy via convection 00:04:26.780 --> 00:04:28.430 to the tube wall. 00:04:28.430 --> 00:04:30.680 There is a temperature difference between the hot water 00:04:30.680 --> 00:04:33.070 and the air so that the heat is conducted 00:04:33.070 --> 00:04:34.810 through the tube wall. 00:04:34.810 --> 00:04:36.520 The air passing on the outside 00:04:36.520 --> 00:04:39.040 carries this away via convection. 00:04:39.040 --> 00:04:41.900 The fins usually connect between all the pipes. 00:04:41.900 --> 00:04:44.770 These sit directly in the path of the flow of air 00:04:44.770 --> 00:04:47.250 and helps pull the heat out of the pipe 00:04:47.250 --> 00:04:50.300 and get it into the air because this acts as an extension 00:04:50.300 --> 00:04:52.870 to the surface area of the pipe. 00:04:52.870 --> 00:04:54.750 Duct plate the heat exchanger. 00:04:54.750 --> 00:04:57.510 Duct plate heat exchangers are used in air handling units 00:04:57.510 --> 00:05:00.040 to exchange thermal energy between the intake 00:05:00.040 --> 00:05:03.410 and exhaust air streams without moisture being transferred 00:05:03.410 --> 00:05:05.570 and without air streams being mixed. 00:05:05.570 --> 00:05:08.440 The heat exchanger is made from thin sheets of metal, 00:05:08.440 --> 00:05:10.870 typically aluminium with the two fluids 00:05:10.870 --> 00:05:12.220 of different temperatures flowing 00:05:12.220 --> 00:05:14.730 in opposite diagonal directions. 00:05:14.730 --> 00:05:17.630 Usually, air is used in both but the exhaust gases 00:05:17.630 --> 00:05:21.090 from something like a CHP engine can also be used. 00:05:21.090 --> 00:05:23.160 The heat from one stream is convected 00:05:23.160 --> 00:05:26.830 into the thin sheets of metal which separates the streams. 00:05:26.830 --> 00:05:28.870 This is then conducted through the metal 00:05:28.870 --> 00:05:31.240 where it is carried away by forced convection 00:05:31.240 --> 00:05:32.573 into the other stream. 00:05:33.880 --> 00:05:36.660 Trench heaters, trench heaters are installed 00:05:36.660 --> 00:05:38.300 around the perimeter of a building, 00:05:38.300 --> 00:05:40.280 usually under a window or glass wall 00:05:40.280 --> 00:05:43.200 and are very common in new commercial buildings. 00:05:43.200 --> 00:05:45.530 Trench heaters are installed into the floor 00:05:45.530 --> 00:05:47.750 and their purpose is to reduce the heat loss 00:05:47.750 --> 00:05:48.583 through the glass 00:05:48.583 --> 00:05:51.290 as well as preventing condensation forming. 00:05:51.290 --> 00:05:54.541 They do this by creating a wall of convecting air currents. 00:05:54.541 --> 00:05:57.110 Trench heaters usually use hot water 00:05:57.110 --> 00:05:59.910 or electric heating elements to heat the air. 00:05:59.910 --> 00:06:02.530 Their position at the floor level means they have access 00:06:02.530 --> 00:06:04.860 to the coldest air in the room. 00:06:04.860 --> 00:06:07.680 The heat exchanger transfers the heat into this 00:06:07.680 --> 00:06:09.350 via the thin tube. 00:06:09.350 --> 00:06:11.520 This causes the cold air to heat up 00:06:11.520 --> 00:06:13.440 and rise towards the ceiling. 00:06:13.440 --> 00:06:16.410 As it rises up, cold air in the room will rush in 00:06:16.410 --> 00:06:17.770 to take its place. 00:06:17.770 --> 00:06:20.670 This creates a convective current and a thermal boundary 00:06:20.670 --> 00:06:22.423 between the glass and the room. 00:06:23.510 --> 00:06:26.570 Duct electric heater, open coil element. 00:06:26.570 --> 00:06:28.890 Open coil heating elements are used mostly 00:06:28.890 --> 00:06:33.090 in ductwork applications, furnaces and sometimes fan coils. 00:06:33.090 --> 00:06:35.660 These operate using exposed live coils 00:06:35.660 --> 00:06:38.500 of highly resistive metal to generate heat. 00:06:38.500 --> 00:06:40.660 These heat exchanges are placed directly 00:06:40.660 --> 00:06:44.097 into the flow of air and as the air passes across the coils, 00:06:44.097 --> 00:06:47.400 the thermal energy is transferred via convection. 00:06:47.400 --> 00:06:50.310 These provide uniform heating across the air stream, 00:06:50.310 --> 00:06:53.290 although these are only used where it is safe to do so 00:06:53.290 --> 00:06:55.823 and the coils cannot easily be accessed. 00:06:57.409 --> 00:06:58.567 Microchannel heat exchangers. 00:06:58.567 --> 00:07:01.310 Microchannel heat exchangers are an advancement 00:07:01.310 --> 00:07:04.490 on the thin tube coil, providing superior heat exchange, 00:07:04.490 --> 00:07:06.670 although these are only used for refrigeration 00:07:06.670 --> 00:07:08.540 and air conditioning systems. 00:07:08.540 --> 00:07:10.270 You can find this type of heat exchangers 00:07:10.270 --> 00:07:13.550 on air-cooled chillers, condensing units, residential AC, 00:07:13.550 --> 00:07:15.220 air dryers, cabinet cooling 00:07:15.220 --> 00:07:17.870 and rooftop units et etcera et cetera. 00:07:17.870 --> 00:07:20.800 These type of heat exchangers also work using convection 00:07:20.800 --> 00:07:23.030 as their main method of heat transfer. 00:07:23.030 --> 00:07:26.130 The micro channel heat exchanger has a simple design. 00:07:26.130 --> 00:07:27.770 On each side is a header. 00:07:27.770 --> 00:07:30.290 Running between each header are some flat tubes 00:07:30.290 --> 00:07:31.910 with fins in between. 00:07:31.910 --> 00:07:34.470 Air passes through the fins between the gaps 00:07:34.470 --> 00:07:36.470 to carry the thermal energy away. 00:07:36.470 --> 00:07:38.270 The refrigerant enters through the header 00:07:38.270 --> 00:07:40.220 and then passes through the flat tubes 00:07:40.220 --> 00:07:42.130 until it reaches the other header. 00:07:42.130 --> 00:07:44.260 The headers contain baffles which control 00:07:44.260 --> 00:07:46.190 the direction of flow of refrigerant 00:07:46.190 --> 00:07:48.920 and are used to loop the refrigerant through the tubes 00:07:48.920 --> 00:07:51.840 a number of times to increase the time spent inside 00:07:51.840 --> 00:07:54.330 and thus increase the opportunity 00:07:54.330 --> 00:07:56.550 to transfer thermal energy. 00:07:56.550 --> 00:07:59.600 Inside each flat tube are a number of small holes 00:07:59.600 --> 00:08:02.150 and then there's microchannels which run the entire length 00:08:02.150 --> 00:08:03.800 of each flat tube. 00:08:03.800 --> 00:08:07.050 These microchannels dramatically increase the surface area 00:08:07.050 --> 00:08:09.950 of the heat exchanger which allows more thermal energy 00:08:09.950 --> 00:08:11.680 to get out of the refrigerant 00:08:11.680 --> 00:08:14.460 and into the heat exchanger's metal casing. 00:08:14.460 --> 00:08:16.560 The temperature difference between the refrigerant 00:08:16.560 --> 00:08:18.800 and air cause the heat to conduct 00:08:18.800 --> 00:08:21.970 through the flat tube casing and into the fins. 00:08:21.970 --> 00:08:23.740 As the air passes through the gaps, 00:08:23.740 --> 00:08:26.883 it carries the thermal energy away via convection. 00:08:27.860 --> 00:08:29.710 Furnace evaporator coil. 00:08:29.710 --> 00:08:32.690 Furnace evaporators are commonly found in large homes 00:08:32.690 --> 00:08:36.130 and small commercial properties with small ducted systems. 00:08:36.130 --> 00:08:39.120 You can get larger coils that work on a similar principle 00:08:39.120 --> 00:08:41.850 but for larger systems, mostly for AHUs 00:08:41.850 --> 00:08:44.300 in medium to large commercial buildings. 00:08:44.300 --> 00:08:47.120 The coil inside the furnace evaporator works the same 00:08:47.120 --> 00:08:49.990 as a thin tube heat exchanger and uses a refrigerant 00:08:49.990 --> 00:08:53.300 on the inside with ducted air on the outside. 00:08:53.300 --> 00:08:56.300 The air passes across the tubes and transfers its heat 00:08:56.300 --> 00:08:57.980 via force convection. 00:08:57.980 --> 00:08:59.490 This is then transferred 00:08:59.490 --> 00:09:01.810 through the tube wall through conduction. 00:09:01.810 --> 00:09:04.560 The refrigerant on the inside carries this heat away 00:09:04.560 --> 00:09:06.170 through force convection. 00:09:06.170 --> 00:09:09.453 The refrigerant boils and evaporates away to the compressor. 00:09:10.700 --> 00:09:14.010 Radiators, these are very common especially across Europe 00:09:14.010 --> 00:09:17.620 and North America in homes and older commercial buildings. 00:09:17.620 --> 00:09:20.040 They are mounted two walls, typically under a window 00:09:20.040 --> 00:09:21.800 to provide space heating. 00:09:21.800 --> 00:09:23.360 Their function is very simple, 00:09:23.360 --> 00:09:25.590 they are usually connected to a hot water pipe 00:09:25.590 --> 00:09:28.150 which is fed water from a boiler. 00:09:28.150 --> 00:09:30.420 The water enters through a small diameter pipe 00:09:30.420 --> 00:09:33.050 and flows to the inside of the radiator. 00:09:33.050 --> 00:09:36.240 Internal area of the radiator is larger than the pipe 00:09:36.240 --> 00:09:39.390 which slows the water velocity down and allows more time 00:09:39.390 --> 00:09:41.160 for the heat to be transferred. 00:09:41.160 --> 00:09:44.170 The heat of the water is transferred by conduction 00:09:44.170 --> 00:09:46.210 to the metal walls of the radiator. 00:09:46.210 --> 00:09:49.590 On the outside of the radiator is the air of the room. 00:09:49.590 --> 00:09:52.240 When this air comes into contact with the hot surface 00:09:52.240 --> 00:09:55.560 of the radiator, the heat will transfer into the air 00:09:55.560 --> 00:09:58.520 and this will cause the air to expand and rise. 00:09:58.520 --> 00:10:01.040 Colder air then moves in to replace this air 00:10:01.040 --> 00:10:03.600 causing a continuous cycle of moving air 00:10:03.600 --> 00:10:04.910 which heats the room. 00:10:04.910 --> 00:10:08.163 This moving air is therefore convection heat transfer. 00:10:10.260 --> 00:10:11.680 Water heating element. 00:10:11.680 --> 00:10:14.390 The water heating element is usually found in calorifiers 00:10:14.390 --> 00:10:15.630 and water heaters. 00:10:15.630 --> 00:10:18.970 It's also sometimes used in the basin of open cooling towers 00:10:18.970 --> 00:10:21.280 to prevent the water from freezing in winter. 00:10:21.280 --> 00:10:23.370 These use a metal coil along the tube 00:10:23.370 --> 00:10:25.350 which has a high resistance value. 00:10:25.350 --> 00:10:27.290 This resistance generates heat. 00:10:27.290 --> 00:10:30.180 The coil is insulated to contain the flow of current 00:10:30.180 --> 00:10:32.220 but permit the flow of thermal energy. 00:10:32.220 --> 00:10:34.730 The heating element is submerged in a tank of water 00:10:34.730 --> 00:10:36.970 and the heat is conducted out of the element 00:10:36.970 --> 00:10:38.270 and into the water. 00:10:38.270 --> 00:10:40.830 The water which comes into contact with the heating element 00:10:40.830 --> 00:10:43.460 is therefore heated and this causes it to rise 00:10:43.460 --> 00:10:44.560 within the tank. 00:10:44.560 --> 00:10:46.950 Cooler water then flows in to replace this 00:10:46.950 --> 00:10:49.883 this heated water where this cycle will then continue. 00:10:50.990 --> 00:10:53.970 Rotary wheel, this type of heat exchangers 00:10:53.970 --> 00:10:56.250 are usually found within the air handling units 00:10:56.250 --> 00:10:59.710 between the supply and extract ducted air streams. 00:10:59.710 --> 00:11:01.840 They work by using a small electric motor 00:11:01.840 --> 00:11:04.330 connected to a pulley belt to slowly rotate 00:11:04.330 --> 00:11:07.990 the heat exchanger disc which sits directly in the airflow 00:11:07.990 --> 00:11:11.030 between both the exhaust and fresh air intake. 00:11:11.030 --> 00:11:12.950 The air passes straight through the disc 00:11:12.950 --> 00:11:15.170 but as it does so it comes into contact 00:11:15.170 --> 00:11:17.050 with the material of the wheel. 00:11:17.050 --> 00:11:19.370 The material of the heat exchanger disc 00:11:19.370 --> 00:11:22.750 absorbs the thermal energy from one stream of air 00:11:22.750 --> 00:11:26.460 and as it rotates and enters the second stream of air 00:11:26.460 --> 00:11:29.370 where it will release this absorbed thermal energy. 00:11:29.370 --> 00:11:32.250 This type of heat exchanger will result in a small amount 00:11:32.250 --> 00:11:36.480 of fluid mixing between the intake and exhaust air streams 00:11:36.480 --> 00:11:39.550 due to the small gaps present where the wheel rotates. 00:11:39.550 --> 00:11:42.300 Therefore, it can't be used where strong odors 00:11:42.300 --> 00:11:44.350 or toxic fumes are used. 00:11:44.350 --> 00:11:47.150 These heat exchangers can be used in the winter months 00:11:47.150 --> 00:11:49.611 to reclaim heat from the building's exhaust system. 00:11:49.611 --> 00:11:52.360 This heat is captured by the thermal wheel 00:11:52.360 --> 00:11:55.510 and transferred into the fresh air intake stream 00:11:55.510 --> 00:11:59.110 which will be much cooler than the air inside the building. 00:11:59.110 --> 00:12:01.700 These heat exchangers can also be used in the summer months 00:12:01.700 --> 00:12:04.730 to recover cold air from the building's exhaust 00:12:04.730 --> 00:12:08.109 and use this to cool down the fresh air intake. 00:12:08.109 --> 00:12:11.460 Water boiler, you find large boilers like this 00:12:11.460 --> 00:12:13.780 mostly in medium to large commercial buildings 00:12:13.780 --> 00:12:15.370 in cooler climates. 00:12:15.370 --> 00:12:18.700 Homes and smaller buildings will use much smaller versions 00:12:18.700 --> 00:12:20.400 which are usually wall-mounted. 00:12:20.400 --> 00:12:24.190 Both have many variations but this type is very common. 00:12:24.190 --> 00:12:26.860 Fuel is combusted in the combustion chamber, 00:12:26.860 --> 00:12:30.460 usually through gas or oil and the hot exhaust gases 00:12:30.460 --> 00:12:32.640 are forced through a number of tubes 00:12:32.640 --> 00:12:34.610 until they reach the flue and are released 00:12:34.610 --> 00:12:35.750 to the atmosphere. 00:12:35.750 --> 00:12:37.530 The tubes and the combustion chamber 00:12:37.530 --> 00:12:39.250 are surrounded by water. 00:12:39.250 --> 00:12:42.450 The heat convex to the tube walls and is then conducted 00:12:42.450 --> 00:12:44.270 through into the water. 00:12:44.270 --> 00:12:46.670 This is then carried away by convection. 00:12:46.670 --> 00:12:48.340 Depending on the system design, 00:12:48.340 --> 00:12:52.300 the water then leaves as either heated water or as steam. 00:12:52.300 --> 00:12:55.720 The water is forced through by a pump, the speed of the pump 00:12:55.720 --> 00:12:57.920 as well as the amount of fuel combusted 00:12:57.920 --> 00:13:00.230 can be varied to change the temperature 00:13:00.230 --> 00:13:01.480 as well as the flow rate. 00:13:02.360 --> 00:13:05.930 Heat pipe, you'll find these in solar thermal water heaters 00:13:05.930 --> 00:13:08.590 and some heat recovery AHU coils. 00:13:08.590 --> 00:13:10.800 If we look at the solar thermal application, 00:13:10.800 --> 00:13:12.990 we have a tube made from special glass 00:13:12.990 --> 00:13:16.280 which is evacuated of all air to create a vacuum 00:13:16.280 --> 00:13:17.520 and is then sealed. 00:13:17.520 --> 00:13:20.270 The inner layer of the tube has a special coating. 00:13:20.270 --> 00:13:22.230 The coating and the vacuum work together 00:13:22.230 --> 00:13:24.470 to prevent the heat from being able to leave, 00:13:24.470 --> 00:13:26.050 once it enters the tube. 00:13:26.050 --> 00:13:29.650 It then helps move this to the heat pipe at the center. 00:13:29.650 --> 00:13:31.850 The heat pipe has a fin on each side 00:13:31.850 --> 00:13:35.120 connected to the tube coating to pick up the thermal energy. 00:13:35.120 --> 00:13:38.340 The heat pipe is a sealed long hollow copper pipe 00:13:38.340 --> 00:13:40.610 which runs the length of the glass tube 00:13:40.610 --> 00:13:42.980 and has a protruding bulb at the top. 00:13:42.980 --> 00:13:45.040 The bulb is connected into a header 00:13:45.040 --> 00:13:47.620 and cool water passes through the header 00:13:47.620 --> 00:13:49.840 to pass across the bulb head. 00:13:49.840 --> 00:13:51.910 Inside the heat pipe is a water mixture 00:13:51.910 --> 00:13:53.670 held at very low pressure. 00:13:53.670 --> 00:13:57.010 This low pressure allows the water to evaporate into steam 00:13:57.010 --> 00:13:58.250 of little heat. 00:13:58.250 --> 00:14:01.500 The steam then rises up into the bulb where it will give up 00:14:01.500 --> 00:14:04.840 this heat into the water flowing through the header. 00:14:04.840 --> 00:14:06.420 As the steam gives up its heat, 00:14:06.420 --> 00:14:09.870 it will condense and fall back down to repeat the cycle. 00:14:09.870 --> 00:14:12.220 The tube absorbs thermal radiation. 00:14:12.220 --> 00:14:14.690 This is then conducted into the tube. 00:14:14.690 --> 00:14:17.906 The water inside convexes up to the bulb, 00:14:17.906 --> 00:14:21.150 the heat is conducted through the pipe wall 00:14:21.150 --> 00:14:24.823 and is carried away by convection into the stream of water. 00:14:26.280 --> 00:14:29.490 Chilled beam, there are two types of chilled beam used, 00:14:29.490 --> 00:14:31.040 passive and active. 00:14:31.040 --> 00:14:33.640 Both are used mostly in commercial buildings. 00:14:33.640 --> 00:14:36.790 Active chilled beams work by passing a cool liquid, 00:14:36.790 --> 00:14:40.250 typically water, through a thin tube heat exchanger. 00:14:40.250 --> 00:14:42.740 Air is then ducted into the chilled beam 00:14:42.740 --> 00:14:45.800 and it exits through a specially positioned nozzle. 00:14:45.800 --> 00:14:47.560 The air moves over the thin tube 00:14:47.560 --> 00:14:49.970 and blows the cold air into the room. 00:14:49.970 --> 00:14:52.440 Therefore, it uses forced convection. 00:14:52.440 --> 00:14:54.830 Passive chilled beams will also use 00:14:54.830 --> 00:14:57.240 thin tube heat exchangers but they will not have 00:14:57.240 --> 00:14:59.670 a ducted air supply connected. 00:14:59.670 --> 00:15:02.380 Instead, they create a natural convection current 00:15:02.380 --> 00:15:05.590 by cooling down the warm air at the ceiling level. 00:15:05.590 --> 00:15:08.400 This air then sinks and is replaced by warmer air 00:15:08.400 --> 00:15:09.883 where the cycle will repeat. 00:15:10.860 --> 00:15:14.120 Furnace heater, furnace heaters are common in homes 00:15:14.120 --> 00:15:15.770 with ducted air conditioning. 00:15:15.770 --> 00:15:18.280 These are very common in North America. 00:15:18.280 --> 00:15:21.040 Furnace heaters use a heat exchanger placed directly 00:15:21.040 --> 00:15:22.660 into the ducted air stream. 00:15:22.660 --> 00:15:25.180 Fuel is combusted and the hot gas is sent 00:15:25.180 --> 00:15:26.940 through the heat exchanger. 00:15:26.940 --> 00:15:29.580 The heat of this is convected into the walls 00:15:29.580 --> 00:15:30.960 of the heat exchanger. 00:15:30.960 --> 00:15:33.690 The cooler ducted air passes across the other side, 00:15:33.690 --> 00:15:35.510 causing a temperature difference. 00:15:35.510 --> 00:15:38.910 So, the heat of the gas is conducted through the wall 00:15:38.910 --> 00:15:41.013 and will be carried away by convection. 00:15:43.700 --> 00:15:45.220 Plate heat exchanger. 00:15:45.220 --> 00:15:47.630 There are two main types of plate heat exchangers, 00:15:47.630 --> 00:15:49.970 gasket type and brazed plate type. 00:15:49.970 --> 00:15:53.310 These are both very effective at transferring thermal energy 00:15:53.310 --> 00:15:56.680 but for even greater efficiency and compact design, 00:15:56.680 --> 00:15:59.120 you can use a micro plate heat exchanger 00:15:59.120 --> 00:16:00.640 for many applications. 00:16:00.640 --> 00:16:02.570 We've covered all of these heat exchangers 00:16:02.570 --> 00:16:04.380 in great detail, previously. 00:16:04.380 --> 00:16:06.910 Links are in the video description below. 00:16:06.910 --> 00:16:09.310 The basic things to know about these two types 00:16:09.310 --> 00:16:13.280 of heat exchangers is that gasket type can be dismantled. 00:16:13.280 --> 00:16:16.110 Its heating or cooling capacity can be increased 00:16:16.110 --> 00:16:18.840 or decreased simply by adding or removing 00:16:18.840 --> 00:16:20.720 heat transfer plates. 00:16:20.720 --> 00:16:23.810 You'll find these use especially in large or high-rise 00:16:23.810 --> 00:16:27.580 commercial properties to indirectly connect chillers, 00:16:27.580 --> 00:16:29.740 boilers and cooling towers to the heating 00:16:29.740 --> 00:16:32.450 and cooling circuits or to connect buildings 00:16:32.450 --> 00:16:34.550 to district energy networks. 00:16:34.550 --> 00:16:36.910 Brazed plate heat exchangers are sealed units 00:16:36.910 --> 00:16:38.620 which cannot be dismantled. 00:16:38.620 --> 00:16:41.520 Their heating or cooling capacity is fixed. 00:16:41.520 --> 00:16:44.240 These are used for applications such as heat pumps, 00:16:44.240 --> 00:16:46.840 combi boilers, heat interface units, 00:16:46.840 --> 00:16:50.060 connecting calorifires indirectly et cetera. 00:16:50.060 --> 00:16:52.620 Both work the same however and pass fluids, 00:16:52.620 --> 00:16:56.430 usually in opposite directions in adjacent channels. 00:16:56.430 --> 00:16:59.660 The fluids are usually water and/or refrigerant. 00:16:59.660 --> 00:17:02.690 The thermal energy is convected onto the plate 00:17:02.690 --> 00:17:04.950 and then conduct through the plate 00:17:04.950 --> 00:17:06.580 and the fluid on the other side 00:17:06.580 --> 00:17:08.613 carries this away through convection. 00:17:10.200 --> 00:17:12.830 Shell and tube, shell and tube heat exchangers 00:17:12.830 --> 00:17:15.720 are typically found on chillers for the evaporator 00:17:15.720 --> 00:17:18.540 and/or condenser, sometimes are also used 00:17:18.540 --> 00:17:20.880 for lubricating oil cooler. 00:17:20.880 --> 00:17:24.230 These are possibly the simplest design of heat exchanger. 00:17:24.230 --> 00:17:27.020 They have an outer container known as the shell. 00:17:27.020 --> 00:17:29.270 Sitting inside the shell are a number of pipes 00:17:29.270 --> 00:17:30.900 known as the tubes. 00:17:30.900 --> 00:17:32.450 The tubes contain one fluid 00:17:32.450 --> 00:17:34.660 and the shell contains another fluid. 00:17:34.660 --> 00:17:37.540 The two fluids are always separated by the tube walls, 00:17:37.540 --> 00:17:39.540 they never meet or mix. 00:17:39.540 --> 00:17:41.410 The fluids will be at different temperatures 00:17:41.410 --> 00:17:43.890 which causes a thermal energy to be transferred 00:17:43.890 --> 00:17:46.340 between the fluids and this thermal energy 00:17:46.340 --> 00:17:48.450 will pass through the tube walls. 00:17:48.450 --> 00:17:50.480 When using the evaporator or condenser, 00:17:50.480 --> 00:17:53.360 the two fluids will be water and refrigerant. 00:17:53.360 --> 00:17:56.190 Depending on the design, the water can be in the shell 00:17:56.190 --> 00:17:58.840 or the tube and the refrigerant will be in the other. 00:18:00.370 --> 00:18:03.660 Chillers, a chiller will use either a shell and tube 00:18:03.660 --> 00:18:06.010 heat exchanger, a plate heat exchanger 00:18:06.010 --> 00:18:08.420 or a thin tube heat exchanger. 00:18:08.420 --> 00:18:10.520 Many chillers will actually use a combination 00:18:10.520 --> 00:18:11.810 of all of these. 00:18:11.810 --> 00:18:14.420 For example, an air cooled chiller may use 00:18:14.420 --> 00:18:17.630 a shell and tube heat exchanger for the evaporator, 00:18:17.630 --> 00:18:19.960 a thin tube or microchannel heat exchanger 00:18:19.960 --> 00:18:23.110 for the condenser, a brazed plate heat exchanger 00:18:23.110 --> 00:18:26.290 for the compressors oil lubrication cooling 00:18:26.290 --> 00:18:29.460 and a gasket plate heat exchanger to indirectly connect 00:18:29.460 --> 00:18:31.823 the chiller to the central cooling circuit. 00:18:34.130 --> 00:18:35.820 Okay, before I wrap things up, 00:18:35.820 --> 00:18:38.610 I just want to say thanks to Danfoss one last time 00:18:38.610 --> 00:18:40.120 00:18:40.120 --> 00:18:42.760 Don't forget to check out all their heat exchanger solutions 00:18:42.760 --> 00:18:43.930 over on their website. 00:18:43.930 --> 00:18:46.750 Just click the link in the video description below. 00:18:46.750 --> 00:18:49.470 The answer to the questions at the beginning of the video 00:18:49.470 --> 00:18:51.850 is a, shell and tube heat exchanger, 00:18:51.850 --> 00:18:53.830 b, brazed plate heat exchanger 00:18:53.830 --> 00:18:56.300 and c, micro channel heat exchanger. 00:18:56.300 --> 00:18:57.950 Okay guys, that's it for this video. 00:18:57.950 --> 00:18:59.260 Thank you very much for watching. 00:18:59.260 --> 00:19:00.930 I hope you've enjoyed this and it has helped you. 00:19:00.930 --> 00:19:03.550 If so, please don't forget to like, subscribe and share 00:19:03.550 --> 00:19:06.090 and don't forget to follow us on Facebook, Instagram, 00:19:06.090 --> 00:19:09.710 Twitter as well as our website theengineeringmindset.com. 00:19:09.710 --> 00:19:11.483 Once again, thanks for watching.
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